Showing posts with label post-consumer waste. Show all posts
Showing posts with label post-consumer waste. Show all posts

Friday, March 12, 2010

Students Lecture Al Gore on Green Printing

A group of Portland State University graduate students is taking Al Gore to task because his book on sustainability uses paper and printing methods that are not particularly sustainable.
Our Choice: A Plan to Solve the Climate Crisis

The former Vice President's book, Our Choice: A Plan to Solve the Climate Crisis, "is a great first step in introducing the importance of sustainable publishing to a nationwide audience," the Sustainable Publishing Initiative of the student-run Ooligan Press said in an open letter to Gore this week. "That being said, we do feel concerned that some of the choices made in the printing of Our Choice are not aligned with the book’s message."

Despite a section that "attests to the environmentally friendly methods of printing the book," SPI says, the methods fall short of being truly green:
  • For the front cover of the book, you use a custom fold, which is certainly an elegant—if more expensive—option. Unfortunately, these folds also yield books that are far more susceptible to damage. In the publishing business, any damage that occurs to a book instantly allows the bookstore to return it to the publisher, and with this type of flap, it will happen on a large scale. If the book is considered damaged beyond a certain point, it will be pulped rather than enjoyed by a reader.
  • A large percentage of the book is illustrated in full-bleed spreads, a design choice that leads to great waste. To achieve a full-bleed spread, the printer must print on larger paper and trim down to the book size edges. All the excess paper and ink goes to waste.
  • You note that the book uses recycled paper with 10% post-consumer waste content, but this percentage is negligible and does not set a high standard. Many educational institutions, cities, counties, states, and an increasing number of corporations have policies addressing paper efficiencies, recycling, recycled content, and cleaner production methods. Across the board, the minimum PCW content is between 30–50%. Some state agencies even require purchasing 100% PCW paper. 
  • The pages are oversaturated with ink, causing the book pages to become distorted and preventing the book from being recyclable. This book has a CMYK interior, which utilizes the most colors available and uses an excessive amount of ink. The first four pages of the book’s interior are “registration” black as opposed to the standard “key” black of CMYK, meaning the printers have fully flooded all four colors to achieve that saturated black. It takes at least four runs of ink to achieve registration black. The process to recycle pages increases with each run, as does the energy and chemical processing involved in the printing.
  • The size of the book is nonstandard. As in the case of full-bleed spreads, cutting to special sizes creates waste. 
These students in Portland State's Writing and Book Publishing have certainly done their homework. I've never seen anyone question the environmental friendliness, or recyclability, of heavy ink coverage and four-color ("registration") blacks. But I think some of the criticism is off base.

I question whether using PCW in book papers makes environmental sense or is a form of "up-cycling" that diverts the recycled pulp from more appropriate uses. (See I'm an environmental idiot! for more on the subject.) More relevant are the type of virgin pulp and the extent and type of bleaching used to make the paper.

I also wonder about the "nonstandard" size. The print run of Gore's book was probably large enough to justify use of a web press, which would have different standard sizes from those of sheetfed and digital presses that are used to print short-run books.

These students have raised some interesting points to be considered by those of us who are interested in green printing. Just one question: Is "green printing" an oxymoron? Green, after all requires at least two colors of ink, cyan and yellow. Should we speak instead of "key black" printing?

Tuesday, October 28, 2008

I'm an environmental idiot!

I used to think that using post-consumer recycled content to make paper was good, that cutting trees to make paper was bad, and that online editions were greener than “dead-tree” editions. Silly me.

It's taken me years to realize that using post-consumer waste (PCW) in North America to make magazine-quality paper not only does not “save trees”, it’s often actually bad for the environment. The problem is “up-cycling”, the use of low-quality recycled material (such as post-consumer newsprint) to make higher-quality products, such as coated and supercalendered papers.

“Up-cycling of fibers wastes an additional 400 pounds of fiber per ton to make high-quality recycled paper,” states the Association of American Publishers Handbook on Book Paper and the Environment, which does a nice job explaining up-cycling and down-cycling. PCW usually has to be deinked and bleached to make higher-quality papers. There is no such fiber loss when the PCW instead goes into products like cardboard. So insisting that North American mills include PCW in the paper we buy merely bids up the price of that fiber and diverts it from more ecologically appropriate uses. For that reason, at least one publisher has asked its North American paper suppliers not to put post-consumer waste into its paper.

The situation is different in some European countries, where waste streams for office paper (mostly uncoated freesheet) and magazine/catalog paper are kept separate from lower-grade products like newsprint. To get such high-quality recycled fiber in North America generally means using pre-consumer fiber, such as printer waste and unsold newsstand copies.

An argument often made for recycled fiber is that it has a lower carbon footprint than virgin fiber. That is a gross over-generalization that often is simply not true. Pulp and paper mills relying on virgin fiber tend to get their energy from biomass (such as bark) and hydroelectricity. Making pulp from PCW may require less energy, but that energy typically comes from natural gas and coal-fired electricity.

As an environmentalist, it pains me that so much of the guidance the environmental movement has offered regarding paper purchasing, however well intentioned, has been misleading. Take the idea that cutting trees is bad.

Deforestation is definitely harmful to the environment, but there is little correlation in North America between forestry and deforestation. Agriculture and urban development are much larger despoilers of forests.

“To address climate change, we must use more wood, not less,” says Dr. Patrick Moore, a founder of Greenpeace and more recently of Greenspirit. “Using wood sends a signal to the marketplace to grow more trees and to produce more wood. That means we can then use less concrete, steel and plastic -- heavy carbon emitters through their production. Trees are the only abundant, biodegradable and renewable global resource.”

And how about the idea that it’s greener to publish a digital or Web edition than to put ink on paper? There is nothing green about all the electricity it takes to power Web servers and keep them cool. You can buy carbon-neutral paper, but I haven’t heard of any carbon-neutral PCs.

Global climate change is the key environmental issue of our generation, so our green efforts should focus on minimizing emissions of carbon dioxide and other greenhouse gases. For me, when I buy paper, that means selecting mills that use earth-friendly fiber (whether from sustainable forestry or from appropriate recycled content) and emit few greenhouse gases, then having the paper transported in the most energy-efficient manner (e.g. rail instead of truck).

Disagree? Then speak up. I am willing to publish other viewpoints as long as they are well-reasoned and well written; you can email them to dead.tree.edition@gmail.com. Or just click the “Comment” button at the end of this post to share your immediate, unedited response. If we’re going to preserve the Earth as we know it, we need to have more intelligent discussions and debates and fewer knee-jerk reactions and oversimplifications.