Showing posts with label green printing. Show all posts
Showing posts with label green printing. Show all posts

Tuesday, October 23, 2012

Celebrating Yes Print Day!

In celebration of Yes Print Day!, which was originally called National No-Print Day, we offer a collection of Dead Tree Edition articles about the print medium. Here's information about what makes print special, how printing stacks up environmentally against electronic communications, and how to make print greener:
And, finally, for some print-related fun: Phone-Sex Service Gets Boost from Lands' End, International Paper. As of earlier today, eHow and Green City Times were among the web sites still touting (800) 879-9777 as the number to call for information about how to recycle cardboard.

Sunday, April 22, 2012

What Exactly Is Environmentally Preferable Paper?


Please see also the follow-up to this article, Green Groups Turn the Heat Down on National Geographic But Up on KFC.

To understand why selecting environmentally preferable paper is so challenging for publishers and other print buyers, consider these three recent news items:
  1. National Geographic Society worked with Hearst Enterprises and Verso Paper to help mostly small land owners achieve Sustainable Forestry Initiative certification for well over 1 million acres of Maine forests. 
  2. NGS conducted and published a thorough Life Cycle Assessment of National Geographic magazine’s carbon footprint, which Magazines Canada cited as an example for other publishers to follow.  
  3. Green America’s Better Paper Project has targeted NGS with its “Practice What You Print” protests because National Geographic magazine does not use recycled paper.
So amidst all of the Earth Day hype, Dead Tree Edition asks: So which is it, is National Geographic an environmental hero or an environmental villain? More importantly for those of us who buy paper: What exactly is “green” paper?

Wednesday, July 21, 2010

Green Printing Bill Unveiled -- And Sure To Be Controversial

A proposed U.S. tax credit for "green" printing that was unveiled this week could lead to some interesting arguments among environmentalists, printers, paper mills, and print-buying organizations.

As Dead Tree Edition reported last month in Federal Subsidy For Green Printing To Be Proposed, Print Buyers Online revealed the proposed legislation at a conference this week as scheduled. (See full text of the bill below.)

The legislation would be good news for paper mills using recycled fiber and the Sustainable Forestry Initiative but bad news for big printers and overseas paper manufacturers.

To be declared "a qualified sustainable print project" must meet 13 of 15 criteria, including (with my comments in Italics):
  • "The materials used in the print project must be recyclable." (All of the materials? Can ink be considered recyclable if paper has to be de-inked before being recycled?)
  • "The print project must contain verbiage that encourages the reader to recycle the printed piece." (That's a no-brainer for direct mail, publications, and cereal boxes. But it's trickier for printed products that don't contain words, like wallpaper, vinyl flooring, and electronic circuits.)
  •  "The print project must contain verbiage that allows prospects/customers to opt-out from further printed communications." (How do you opt out of receiving a cardboard box? There needs to be a distinction between something meant for paying customers and one meant for prospects.)
  • "The paper or substrate must contain over 25 percent post-consumer waste for coated paper stock and 50 percent post-consumer waste for uncoated paper stock." (That will be tough for overseas paper mills because the U.S. is one of the few countries that distinguishes between pre-consumer and post-consumer waste.)
  • "The paper or substrate must be produced Totally Chlorine Free (TCF) or Process Chlorine Free (PCF)."
  • "The paper or substrate must be certified by a credible third-party chain-of-custody certifier, such as The Sustainable Forestry Initiative (SFI) or Forest Stewardship Council (FSC)." (Putting SFI on the same footing as FSC will not go over well with groups like Greenpeace and ForestEthics.)
  • "The ink, coating, laminates and/or adhesives must emit no more than 2 percent volatile organic compounds (VOC) for sheet-fed printing, no more than 30 percent VOCs for heat-set web printing, no more than 10 percent VOCs for cold-set web printing and no more than five 5 percent VOCs for flexographic printing." (What about other printing processes, like inkjet and rotogravure? And does "emit" refer to what comes off the press or what escapes from the building?)
  • "If a print project is 96 pages or less and is bound as a book, the book will be bound as saddle stitched rather than perfect bound." (Interesting. I don't recall seeing any discussion of saddle vs. perfect in articles about green printing.)
  • "The printer who manufactures the print project must not have been fined for violations in the past five years from the Environmental Protection Agency (EPA), Occupational Safety & Health Administration (OSHA), or by state or federal regulators for environmental, health or safety issues." (I'm guessing a lot of the big multi-plant printers have received an OSHA fine at one of their plants in the past five years.)
I'm skeptical of well-meaning efforts to subsidize environmentally responsible behavior because such legislation is so open to abuse by businesses and legislators. (See black liquor tax credits, Son of Black Liquor, and Grandson of Black Liquor.)

But there's something to be said for trying to define what environmentally friendly printing is, even if the first draft is a bit rough. I wonder if some day environmental groups will press corporations about the inks, binding methods, and opt-out provisions they use in their printed materials instead of just focusing on the source of the paper.

Here is the text of the bill in its entirety:

To amend the Internal Revenue Code of 1986 to allow print buyers a credit against income tax for the completion of sustainable print projects.

Be it enacted by the Senate and House of Representatives of the United States of America in Congress assembled,

SECTION 1. SHORT TITLE

This Act may be cited as the “Print Buyer’s Reduction in Taxes Bill of 2010 (PRINT).”

SEC.2. CREDIT AGAINST INCOME TAX FOR THE PRODUCTION OF QUALIFIED SUSTAINABLE PRINT PROJECTS

(a) In General – Subpart D of Section IV of subchapter A of Chapter 1 of the Internal Revenue Code of 1986 (relating to business related credits), as amended by this Act, is amended by adding at the end of the following new section:

“SEC. 45R. NEW SUSTAINABLE PRINT PROJECT CREDIT

“(a) GENERAL RULE.— For purposes of Section 38, the new sustainable print project tax credit determined under this section for the taxable year is an amount equal to the state sales tax paid by a print buyer for a qualified sustainable print project.

“(b) LIMITATIONS.—The credit allowed by subsection (a) for a single print buyer may not exceed 25 percent of the federal income tax owed by the print buyer for the taxable year.

(1) To qualify for the credit a print buyer must spend $100,000 or above on general print projects in the taxable year.

“(c) DEFINITIONS.—For the purposes of this section—

“(1) PRINT BUYER.—The term ‘print buyer’ means an organization that finds and manages outside resources such as printing, finishing, mailing and specialty printing; communicates specifications and expectations for print projects; purchases print projects; creates and maintains contractual agreements with print suppliers; ensures quality tolerances; and ensures that projects deliver on time at an acceptable price.

“(2) QUALIFIED SUSTAINABLE PRINT PROJECT.—The term ‘qualified sustainable print project’ means a job procured by a print buyer

“(A) the production of which is completed after the date of the enactment of this section,

“(B) which meets the criteria described in paragraph (d) and

“(C) can be certified according to the criteria described in paragraph (e).
“(3) SUBSTRATE.—The term ‘substrate’ means a primary or underlying material (such as paper, plastic, or cloth) on which other materials (such as ink, coating, paint, or treatment) are applied, or from which other materials are made.

“(4) HIGH CONSERVATION VALUE AREA.—The term ‘high conservation value area’ means—

“(A) areas containing globally, regionally or nationally significant concentrations of biodiversity values (e.g. endemism, endangered species, refugia); and/or large landscape-level forests, contained within, or containing the management unit, where viable populations of most if not all naturally occurring species exist in natural patterns of distribution and abundance, or

“(B) areas that are in or contain rare, threatened or endangered ecosystems, or

“(C) areas that provide basic services of nature in critical situations (e.g. watershed protection, erosion control), or

“(D) areas fundamental to meeting basic needs of local communities (e.g. subsistence, health) and/or critical to local communities' traditional cultural identity (areas of cultural, ecological, economic or religious significance identified in cooperation with such local communities).

“(5) HEAVY METALS.—The term ‘heavy metals’ means metals with high molecular weights that are of concern because they are generally toxic to animal life and human health if naturally occurring concentrations are exceeded.

“(6) POST-CONSUMER WASTE (PCW).—The term ‘post-consumer waste’ means the fiber recovered from papers that have been used for their intended end-use, where the waste-producing use did not invoice the production of another product.

“(7) COATING.—The term ‘coating’ or ‘coated’ means a covering that is applied to the surface of the substrate to enhance appearance, adhesion, wetability, corrosion resistance, wear resistance and/or scratch resistance.

“(8) LEGALLY HARVESTED.—The term ‘legally harvested’ means a tree meets the federal requirements put in place by the Lacey Act of 1900 which require a declaration of

“(A) the scientific name of the wood or wood product contained in the importation and,

“(B) the value and quantity of the wood or forest production being imported and,

“(C) the name of the country from which the wood was harvested.

“(9) TOTALLY CHLORINE FREE (TCF).—The term ‘totally chlorine free’ means virgin paper that is unbleached or processed with a sequence that includes no chlorine or chlorine derivatives.

“(10) PROCESS CHLORINE FREE (PCF).—The term ‘process chlorine free’ means recycled paper in which the recycled content is unbleached or bleached without chlorine or chlorine derivatives.

“(11) VOLATILE ORGANIC COMPOUNDS (VOC).—The term ‘volatile organic compounds’ means toxins that are commonly found in inks, coatings and adhesives in the printing process. VOCs emit dangerous toxic gases into the air.

“(12) SHEET-FED PRINTING.—The term ‘sheet-fed printing’ means a method in which individual pages of paper are fed into a printer, as opposed to continuous rolls of paper used on web presses.

“(13) HEAT SET WEB PRINTING.—The term ‘heat set web printing’ means a printing process in which ink is dried rapidly by forcing-air heating.

“(14) COLD SET WEB PRINTING.—The term ‘cold set web printing’ means a web offset printing process in which ink is allowed to dry naturally through evaporation and absorption.

“(15) FLEXOGRAPHIC PRINTING.—The term ‘flexographic printing’ refers to a machine printing process that utilizes rollers and cylinders with a flexible rubber-like surface that prints with the raised area, much like surface printing, but with much less ink. This means the ink dries quickly and allows the machine to run at high speed.

“(16) UV CURED INK.—The term ‘UV cured ink’ means ink applied to a printed sheet that is bonded and cured with ultraviolet light.

“(17) FILM LAMINATE.—The term ‘film laminate’ means a process where a thin film of laminate is sealed into the substrate.

“(18) SADDLE STITCHING.—The term ‘saddle stitching’ means to bind by stapling the printed piece through the backbone (or center fold). Pages lie flat when the printed piece is open. In general, the maximum number of pages is ninety-six (96) plus cover for saddle stitching depending on the paper stock.

“(19) PERFECT BINDING.—The term ‘perfect binding’ means sheets that are ground at the spine and held together with the cover by glue. Perfect binding is commonly used for catalogs and paperback books and it creates a spine that can be printed on. This process is more economical for higher quantities, in general the minimum number of pages needed for perfect binding is forty-eight (48).

“(20) DEDUPING.—The term ‘deduping’ means a process of removing duplicate entries from mailing lists, resulting in lower costs because it reduces the amount of postage and marketing collateral needed for direct mail campaigns.

“(21) RENEWABLE ENERGY.—The term ‘renewable energy’ means energy which comes from natural resources such as sunlight, wind, rain, tides, and geothermal heat, which are naturally replenished.

“(22) RENEWABLE ENERGY CREDITS.—The term ‘renewable energy credits’ means tradable, non-tangible energy commodities in the United States that represent proof that 1 megawatt-hour (MWh) of electricity was generated from an eligible renewable energy resource (renewable electricity).

“(23) TAXABLE YEAR.— The term ‘taxable year’ means the twelve-month period used as the basis for computing tax on income received during that period.

“(d) SUSTAINABILITY REQUIREMENTS.—A qualified sustainable print project meets the sustainability requirements of this subsection if thirteen (13) of the fifteen (15) requirements below are employed by the printers and evidenced to the print buyer—

“(1) The materials used in the print project must be recyclable, and/or

“(2) The print project cannot include inks which contain heavy metals, such as metallics and fluorescents, scratch off devices, foils, plastic polystyrenes and/or polyesters and/or

“(3) The print project must contain verbiage that encourages the reader to recycle the printed piece, and/or

“(4) The print project must contain verbiage that allows prospects/customers to opt-out from further printed communications, and/or

“(5) The paper or substrate must contain over twenty-five (25) percent post-consumer waste for coated paper stock and fifty (50) percent post-consumer waste for uncoated paper stock, and/or

“(6) The paper or substrate must be legally harvested, and/or

“(7) The print project must not use paper or substrates from endangered forests or areas of high conservation value, and/or

“(8) The paper or substrate must be produced Totally Chlorine Free (TCF) or Process Chlorine Free (PCF), and/or

“(9) The paper or substrate must be certified by a credible third-party chain-of-custody certifier, such as The Sustainable Forestry Initiative (SFI) or Forest Stewardship Council (FSC), and/or

“(10) The ink, coating, laminates and/or adhesives must emit no more than two (2) percent volatile organic compounds (VOC) for sheet-fed printing, no more than thirty (30) percent VOCs for heat-set web printing, no more than ten (10) percent VOCs for cold-set web printing and no more than five (5) percent VOCs for flexographic printing, and/or

“(11) If a coating is applied to the print project, the coating must not be either a UV cured ink or a film laminate, and/or

“(12) If a print project is ninety-six (96) pages or less and is bound as a book, the book will be bound as saddle stitched rather than perfect bound, and/or

“(13) Print projects that are mailed via United State Postal Service

“(A) must contain the +4 extension for zip codes

“(B) must be processed for deduping or merge/purge

“(C) must have been updated in the last six (6) months for National Change of Address, and/or

“(14) The printer who manufactures the print project must not have been fined for violations in the past five years from the Environmental Protection Agency (EPA), Occupational Safety & Health Administration (OSHA), or by state or federal regulators for environmental, health or safety issues, and/or

“(15) The printer who manufactures the print project must use renewable energy (either directly using wind, solar and/or biogas, which is optimal) or by purchasing renewable energy credits (REC).

“(e) CERTIFICATION.—A project shall not be treated as a qualified sustainable print project unless the print buyer submits the relevant invoices and other documents listing the sustainable qualifications to the Internal Revenue Service (at such times and in such a manner as the IRS provides) specifying that the project meets thirteen (13) of the fifteen (15) requirements listed above.

“(f) OTHER RULES

“(1) STATES WITH NO SALES TAX.— In the case of a state with no sales tax the tax credit will be determined at the beginning of each taxable year by taking the average of the state with the lowest sales tax rate, and the state with the highest sales tax rate for the previous taxable year.

“(g) BASIS ADJUSTMENTS- If a credit is determined under this section for any expenditure with respect to any property, the increase in the basis of such property which would (but for this subsection) result from such expenditure shall be reduced by the amount of the credit so allowed.

“(h) TERMINATION—This section shall not apply to any print project completed after December 31, 2016.”.

(b) CREDIT MADE AS PART OF GENERAL BUSINESS CREDIT.—Section 38(b)

(relating to current year business credit), as amended by this Act, is amended by striking “plus” at the end of paragraph (34), by striking the period at the end of paragraph (35) and inserting “,plus”, and by adding at the end of the following new paragraph:

“(36) the New print project sustainability credit determined under section 45R(a).”.

(c) DEDUCTION FOR CERTAIN UNUSED BUSINESS CREDITS.—Section 196(c) (defining qualified business credits) is amended by striking “and” at the end of paragraph (12), by striking the period at the end of paragraph (13) and inserting “,and”, and by adding after paragraph (13) the following new paragraph:

“(14) the New sustainable print project credit determined under section 45R(a).”.

(d) CLERICAL AMENDMENT.—The table of sections for subpart D of part IV of subchapter A of chapter 1, as amended by this Act, is amended by adding at the end the following new item:

“Sec. 45R. New sustainable print project credit.”.

(e) EFFECTIVE DATE—The amendments made by this section shall apply to print projects completed after ninety (90) days from the date of enactment of this Act.

Sunday, June 13, 2010

Federal Subsidy For Green Printing To Be Proposed

A prominent print-buying organization is about to propose legislation that would provide U.S. government subsidies for “green” printing – an interesting idea that could lead to even more interesting debates.

Here’s an excerpt of a message that Suzanne Morgan, president and founder of Print Buyers Online and a well-known commentator on print-buying issues, sent Friday to PBO’s email subscribers:

"On July 19, 2010 at the ninth annual Print Oasis Print Buyers Conference in Washington, DC, Print Buyers Online.com will be unveiling legislation that will be presented to Congress starting on Wednesday, July 21 that can save your company hundreds of thousands of dollars a year or more on print. This legislation proposes that any print project that is bought in an environmentally sustainable way is eligible for refunds of state sales taxes by the Federal government.

"To determine the cost savings for your company, you only need to calculate the percentage of print jobs that meet sustainable standards (can be recycled, include 15% or more PCW, are printed on paper that is legally harvested, etc.) and then calculate the sales tax of those jobs, to appreciate the enormous cost-savings."

Any effort to define what constitutes sustainable printing that is eligible for a federal subsidy (let’s not mince words: a tax rebate is a subsidy) would kick up huge arguments among printers, manufacturers, print buyers, and environmentalists.

A requirement that the material be recyclable should favor paper – until the plastics-industry lobbyists jump in and start arguing that various plastic substrates are, at least in theory, recyclable.

Is paper with 15% post-consumer waste green if the other 85% comes from the clear-cutting of tropical rainforests? Should the new law follow the government’s purchasing standards, which consider sawdust to be post-consumer waste but unsold magazines to be pre-consumer waste? (Most other countries, by the way, don’t distinguish between pre-consumer and post-consumer recycled content.)

Almost everyone agrees that making paper with recycled pulp is great if it diverts waste from a landfill. But what if the result is upcycling – diverting low-grade waste paper from its most efficient use, such as making newsprint or cardboard, to the manufacture of high-quality papers? (Paper industry analyst Verle Sutton calls North American recycled newsprint mills “an endangered species” because recycled pulp prices have been bid up so high.)

Should virgin fiber come only from certified-forestry operations? If so, which certification standards are acceptable? Imagine the battle between the Forest Stewardship Council and the Sustainable Forestry Initiative over that one.

And what about carbon footprint? Should the law favor paper made at mills that use hydropower or biomass or products produced at wind-powered printing plants?

Must ink contain soy to be environmentally friendly, as some claim? Or are other inks even better because they contain higher levels of other renewable material, as others claim?

Even defining printed matter could be challenging. Wallpaper, linoleum flooring, T-shirts, and electrical circuits can all be printed. Procter & Gamble recently revealed that it prints an absorbent gel onto Pampers with Dry Max diapers. (I tried to find out what printing process was used but couldn’t get to the bottom of it.)

Ms. Morgan and PBO deserve kudos for trying to encourage environmentally friendly printing. If only we could all agree on exactly what that means.

For related articles, please see:

Friday, March 12, 2010

Students Lecture Al Gore on Green Printing

A group of Portland State University graduate students is taking Al Gore to task because his book on sustainability uses paper and printing methods that are not particularly sustainable.
Our Choice: A Plan to Solve the Climate Crisis

The former Vice President's book, Our Choice: A Plan to Solve the Climate Crisis, "is a great first step in introducing the importance of sustainable publishing to a nationwide audience," the Sustainable Publishing Initiative of the student-run Ooligan Press said in an open letter to Gore this week. "That being said, we do feel concerned that some of the choices made in the printing of Our Choice are not aligned with the book’s message."

Despite a section that "attests to the environmentally friendly methods of printing the book," SPI says, the methods fall short of being truly green:
  • For the front cover of the book, you use a custom fold, which is certainly an elegant—if more expensive—option. Unfortunately, these folds also yield books that are far more susceptible to damage. In the publishing business, any damage that occurs to a book instantly allows the bookstore to return it to the publisher, and with this type of flap, it will happen on a large scale. If the book is considered damaged beyond a certain point, it will be pulped rather than enjoyed by a reader.
  • A large percentage of the book is illustrated in full-bleed spreads, a design choice that leads to great waste. To achieve a full-bleed spread, the printer must print on larger paper and trim down to the book size edges. All the excess paper and ink goes to waste.
  • You note that the book uses recycled paper with 10% post-consumer waste content, but this percentage is negligible and does not set a high standard. Many educational institutions, cities, counties, states, and an increasing number of corporations have policies addressing paper efficiencies, recycling, recycled content, and cleaner production methods. Across the board, the minimum PCW content is between 30–50%. Some state agencies even require purchasing 100% PCW paper. 
  • The pages are oversaturated with ink, causing the book pages to become distorted and preventing the book from being recyclable. This book has a CMYK interior, which utilizes the most colors available and uses an excessive amount of ink. The first four pages of the book’s interior are “registration” black as opposed to the standard “key” black of CMYK, meaning the printers have fully flooded all four colors to achieve that saturated black. It takes at least four runs of ink to achieve registration black. The process to recycle pages increases with each run, as does the energy and chemical processing involved in the printing.
  • The size of the book is nonstandard. As in the case of full-bleed spreads, cutting to special sizes creates waste. 
These students in Portland State's Writing and Book Publishing have certainly done their homework. I've never seen anyone question the environmental friendliness, or recyclability, of heavy ink coverage and four-color ("registration") blacks. But I think some of the criticism is off base.

I question whether using PCW in book papers makes environmental sense or is a form of "up-cycling" that diverts the recycled pulp from more appropriate uses. (See I'm an environmental idiot! for more on the subject.) More relevant are the type of virgin pulp and the extent and type of bleaching used to make the paper.

I also wonder about the "nonstandard" size. The print run of Gore's book was probably large enough to justify use of a web press, which would have different standard sizes from those of sheetfed and digital presses that are used to print short-run books.

These students have raised some interesting points to be considered by those of us who are interested in green printing. Just one question: Is "green printing" an oxymoron? Green, after all requires at least two colors of ink, cyan and yellow. Should we speak instead of "key black" printing?

Monday, November 3, 2008

Hey, go away and sell some printing!

Print buyers believe they will face "more competition in 2009 from out-of-work print sales reps, who now want to work on the other side of the table," Margie Dana reports from Graph Expo.

After speaking to and meeting with print buyers at Graph Expo last week, she reported that neither the use of overseas printers nor "green" printing were big trends. Margie is the founder of Boston Print Buyers and distributes a free "Print Tip of the Week" for people involved in buying various types of printing.

One of her conclusions from Graph Expo should sound familiar to people in both the magazine and catalog industries: "Having to defend print as a medium of choice is getting more common" for print buyers, she writes.